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The eye-catching bottle was designed to impart the look and feel of glass. At the same time, the lightweight PET container delivers sustainability advantages, reduced shipping and transportation costs, and a reduced carbon footprint, according to Vic Morrison, Vice President of Marketing for McCormick Distilling. The containers are one-tenth the weight of glass bottles, unbreakable, and recyclable.

Packaging Conference in Orlando, February 3-5, 2014“Amcor did a great job by delivering a crisp, clean bottle, and from the feedback we’ve received, consumers have been impressed with its performance and look,” says Morrison. “Lightweight PET not only provided a major savings in terms of freight cost and other supply chain efficiencies but also gave us the glass-like appearance and the shelf appeal to maintain our original unique design and brand image.”

As part of its sustainability focus, McCormick also uses reusable closures and recycled paper, printed with water-based eco-friendly inks. Since organic grain leaves a larger footprint, 360 Vodka uses local grain grown less than 95 miles from an energy-efficient distillery where 360 Vodka is crafted. This gives the brand its distinctive, smooth taste that has been awarded with multiple platinum and gold medals from international spirits competitions.

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The PET container is the first to feature a swing-top closure. Adapting the unique closure to PET was a major design challenge for the bottle manufacturer, according to Myles Graybill, Amcor project engineer. Amcor’s Advanced Engineering team performed Finite Element Analysis (FEA) modeling to predict the container’s performance behavior and adapted the metal-based closure to the 0.9-in. (23-mm) finish diameter, thus creating a bottle that would be fully functional. “The neck design was critical as we undertook many iterations and hours of trial and error to adapt the existing closure to PET,” says Graybill. The design also incorporates a tamper-evident band strip.

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Amcor also reduced the bottle’s height from 14 3/8 in. to 13 in., enabling the container to be better displayed on retail shelves. Previously, retailers either didn’t carry the product or were forced to place it on a top shelf or lay it down.